Carbon DLS

Exceptional Speed and Mechanical Properties

Digital Light Synthesis™ or DLS, is an innovative breakthrough in 3D printing using digital light projection together with oxygen permeable optics developed through Carbon’s CLIP™(Continuous Liquid Interface Production) technology. Light is projected through an oxygen-permeable window into a vat containing UV-curable resin and cured via photo polymerization together with heat. DLS produces parts with exceptional durability, resolution, and surface finish. Parts can be printed 25–100 times faster with DLS than with conventional additive manufacturing, making it an attractive solution for projects with tight deadlines.

DLS works by projecting light upwards into a reservoir of UV-curable resin through an oxygen-permeable window. As a sequence of UV images are projected, the part solidifies from top to bottom and the build platform rises. The continuous liquid interface production (CLIP™) used during this process prevents layers from being formed within the part. Instead, oxygen prohibits light from curing the resin closest to the window (known as the “dead zone”), which allows the continuous flow of liquid resin beneath the printed part. Just above the dead zone, the UV light cures the part as it rises.

Once a part is printed using DLS, it is then baked in a forced-circulation oven. The heat sets off a secondary chemical reaction that causes the material to strengthen into its desired properties. Because the Digital Light Synthesis process does not print layer upon layer like traditional additive manufacturing, the surface of the parts is very smooth and isometric, behaving consistently in all directions. This high-quality finish, combined with the chemical reaction from the heated oven, results in high-resolution parts with engineering-grade mechanical properties.

Dinsmore is proud to partner with Carbon to offer our clients this groundbreaking 3D printing service. With a diverse selection of engineering-grade materials available, DLS may be the process your application needs. Get in touch today, and let Dinsmore help you make the right 3D printing choice for your project.

Additive Manufacturing featuring Carbon DLS Technology

Technology Highlight

DLS can create objects up to 100 times faster than commercial 3D printing methods.

Carbon DLS Materials

RPU 130

Applications:

End-use parts such as tool housings and device enclosures; many applications across the automotive industry where strong parts that can resist high temperatures are needed.

Description:

RPU 130 is a tough, rigid, and high temperature material suitable for rigorous industrial...

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MPU 100

Applications:

Medical capital equipment and single-use medical devices.

Description:

MPU 100 is a rigid plastic combining the properties of biocompatibility, mechanical strength, and...

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EPX 82

Applications:

Electrical connectors, brackets

Description:

Epoxy 82 is Carbon's most accurate high strength rigid material, with mechanical properties...

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Cyanate Ester (CE 221)

Applications:

Under-the-hood automotive applications, electrical encolsers.

Description:

With a 231°C heat deflection temperature, strength, and stiffness, Cyanate Ester is perfect for...

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Urethane Methacrylate (UMA 90)

Applications:

General purpose prototyping, jigs, fixtures.

Description:

The UMA family contains rigid resins similar to conventional SLA resins.

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Flexible Polyurethane (FPU 50)

Applications:

Living hinges.

Description:

Flexible Polyurethane is a material without equal in the additive industry. It is designed to...

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Rigid Polyurethane (RPU 61)

Applications:

General purpose prototyping, end-use parts.

Description:

Rigid Polyurethane is Carbon's most versatile rigid material family. It is used across a wide...

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Elastomeric Polyurethane (EPU 40)

Applications:

Seals, gaskets, athletic footwear, cushioning

Description:

Elastomeric Polyurethane is an elastomeric material without equal in the additive industry. Its...

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Rigid Polyurethane (RPU 70)

Applications:

General purpose prototyping, end-use parts.

Description:

Rigid Polyurethane is Carbon's most versatile rigid material family. It is used across a wide...

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